An Analysis of Modern Bridge Inspection Technologies

Old Concrete Bridge at Sunset
Old Concrete Bridge at Sunset

Damaged and deteriorating bridges are a major concern when it comes to transportation infrastructures. According to the ARTBA Bridge Report, “1 in 3 U.S. bridges need repair or replacement” and there are over 46,100 that are considered to be structurally deficient. Each year millions of dollars are spent on keeping these bridges structurally sound and functional. Damage to bridges are a result of a number of factors, including; exposure to harsh environment conditions, variable loading and vibration, the presence of chlorides in de-icing salts, and more. In order to ensure the safety of these structures, a variety of both destructive and non-destructive technologies are used to both detect damage and repair it (Sika).

Analysis of Modern Bridge Inspection Technologies

6 Methods for Inspecting Bridge Damage and Deterioration

Visual Inspection

Pothole in concrete bridge
Visual inspections are often able to detect damage like potholes; however, they’re less effective at identifying problems like cracks and corrosion.

Method: Inspecting the structure with the naked eye to look for potholes, cracks, spalling, etc.

Advantages: Is an easy and straightforward approach which does not require training.

Disadvantages: While a good starting point for inspecting bridge damage, this approach does not provide a proper assessment of what is happening on the interior of the structure, and only analyzes issues in need of immediate repair.

Acoustical Techniques

Method: This is a non-destructive technique which is performed using a chain drag or hammer to identify changes in sound pitch. The test is able to detect delamination, as well as the separation of coating or the splitting of a structure into layers.

Advantages: Minimal training is required to perform the test and the equipment is relatively cheap.

Disadvantages: Tests may not be accurate due to hearing biases, requiring a “trained” ear for accurate analysis. Bridges with asphalt overlays cannot be tested using this method.

Infrared/Thermal Imaging Inspection

Method: This non-destructive practice examines changes in infrared radiation from the surface of concrete and indicates delamination.

Advantages: Can be performed quickly and even in a moving vehicle.

Disadvantages: This method cannot be performed on bridges with asphalt overlays. The data must be obtained when there is a large thermal gradient between the bridge and ambient temperatures.

Coring and Chipping

Method: A destructive technique that uses a drilled core to create a hole in order to connect to the steel reinforcement and assess corrosion damage, and mechanical and chemical properties of the concrete.

Advantages: Much more information can be obtained about the health of the concrete structure using this method.

Disadvantages: Destructive technique can, at times, be more damaging to the overall structure’s integrity. Once data has been collected, the holes must be repaired.

Ground-Penetrating Radar (GPR)

Method: This non-destructive test uses electromagnetic radiation to image the subsurface of the concrete and detect changes such as delamination, voids, and cracks.

Advantages: Provides reliable and objective quantitative data regarding the health of the concrete structure early on, rather than subjective observations taken during a visual inspection, for example.

Disadvantages: Requires high energy consumption and an expert to interpret the data.

Half-Cell Potential Test

Giatec XCell

Method: This non-destructive testing technique assesses the voltage between the steel reinforcement within the concrete and an electrode which is placed on the concrete’s surface to map corrosion activity.

Advantages: This method can detect corrosion before it progresses to the point of delamination, allowing for early repair. Giatec’s XCell™ device uses a silver/silver chloride electrode, making this NDT device more stable and accurate than those half-cell devices which use a copper/copper sulfate electrode.

Disadvantages: Depending on the device used, it can be more costly than other techniques.

Learn more about Giatec’s half-cell potential device, the XCell™ Here

Detecting the Rate of Corrosion in Reinforced Structures for the First Time with this Award-winning Device

Method: As a non-destructive testing tool, iCOR® is an award-winning device that has been recognized for its positive impact in corrosion monitoring and mitigation. Using our patented Connectionless Electrical Pulse Response Analysis (CEPRA) technology, the device is unique in its ability to perform three-in-one concrete testing measurements of: rebar corrosion rate, half-cell potential, and in-situ electrical resistivity. These measurements are critical to the success of rehabilitation projects and to the repair of concrete structures.


  • Doesn’t require a connection to the rebar to obtain information regarding the corrosion of reinforced steel.
  • Provides reliable and objective quantitative data regarding the health of the concrete structure early on. Being able to see this damage and deterioration right away allows for repair to be done before the structural integrity of the bridge reaches the point of collapse.
  • Simple, single-person operation device.
  • Quick testing time of 3-30 seconds.

Disadvantages: More costly than other techniques.

Inspector Measuring Corrosion Rate in Concrete Bridge
Giatec’s iCOR® device is the only truly wireless device for measuring corrosion rate of the rebar in reinforced concrete.

This is my first experience performing corrosion detection and I am very happy with iCOR®. All the results obtained from iCOR® have shown consistent results compared with other non-destructive testing methods. The application is very user-friendly, providing me very clear and useful information on-site, which allows me to perform time effective measurements.

– Milad Moghaddas, Project Coordinator/Engineer, QuakeWrap Inc.

Learn more about using the iCOR® to detect rebar corrosion Here

Editor’s Note: This post was originally published in July 2018 and has been updated for accuracy and comprehensiveness

ASCE 2020 Report Card
Sika Building Trust

Related Articles

Concrete strength monitoring with thermocouples

Choosing the Right Concrete Thermocouple for Your Jobsite

*For eligible new customers only Get a Free Trial Kit Free Sensor* Free Shipping No Strings Get Your Trial Kit What Is a Concrete Thermocouple?  In layman’s terms, a thermocouple is an electric device that measures temperature, essentially making it a type of thermometer. That being said, it is not the kind of thermometer you would use to measure your body temperature when running a fever, or to deduce what the atmospheric weather is today, or as an in-built mechanism within your refrigerators and heaters. So, what exactly sets a concrete…

SmartRock Sensor and Mobile App

The Importance of Monitoring Temperature Differentials in Mass Concrete

Closely monitoring concrete temperatures is critical for ensuring proper strength development of concrete structures, regardless of their application or size. However, when it comes to mass concrete structures, temperature differentials also need to be considered due to the risk of a large difference between the relatively hot internal temperature and cool surface temperature. If a too-large temperature differential occurs, the surface of mass concrete will start cracking, which is detrimental to its…

Aerial view of construction site

Rebound Hammer vs. The Maturity Method: Which Should You Choose?

Schmidt/Rebound Hammer Method The concrete rebound hammer test (often referred to as Schmidt Hammer) was invented in 1948 and is still a popular choice to test the compressive strength of concrete. To use this method, the rebound hammer must first be calibrated against a steel test anvil. Once calibrated, a spring release mechanism is used to activate a hammer which impacts a plunger to drive into the surface of the concrete. After…

We use cookies to provide you with a better experience, analyze site traffic and assist in our marketing efforts. By continuing to use this website, you consent to the use of cookies in accordance with our Privacy Policy Page.